PCB Design & Hardware Engineering

From idea to assembled boards—we design reliable electronics with clean schematics, manufacturable layouts, and files your factory can use without back‑and‑forth.

Manufacturable Boards. Quiet EMI. Stable Power. Clear Docs.

We build production‑ready hardware for IoT, power, and control systems—ESP32/STM32, SIMCom LTE (A7670C), sensors, HV mains interfaces, motor control, and robust power paths. Every design ships with DFM/DFT in mind.

Photorealistic PCB design hero—assembled PCB, layout screenshots, manufacturing files

What You Get

An end‑to‑end hardware design flow that reduces risk and speeds assembly—validated with design rules, simulations, and practical test plans.

Requirements & Architecture

Block diagrams, interface specs, power budgets, and safety constraints (creepage/clearance, isolation, fusing, TVS/MOV selection).

Schematic Capture

Verified libraries (IPC‑7351 footprints), alt parts, protection networks, proper decoupling, and reference design compliance.

PCB Layout

2–8 layers, controlled impedance, star/ground planes, thermal relief, HV isolation slots, guard traces, and noise‑aware routing.

Power & RF

Buck/boost/LDO stages (MP1584/MP2338/TPS series), EMI filters, LTE/GNSS/BT antenna keep‑outs & matching, surge/ESD protection.

DFM/DFT Ready

Panelization notes, fiducials, tooling holes, test points/JTAG/SWD, bed‑of‑nails maps, AOI‑friendly silkscreen, and CPL/centroid.

Manufacturing Package

Gerber X2, drill & slots, IPC‑356 netlist, stackup, assembly drawings, BOM (LCSC/Robu/Mouser India), STEP 3D, and fab notes.

Prototype & Bring‑Up

JLCPCB/India assembly support, power‑on tests, firmware flashing, boundary scan where applicable, and validation checklists.

How We Work

01

Discovery & Spec

Use‑cases, electrical limits, compliance targets (IEC/UL), BOM targets, and timeline. We finalize a risk‑based plan.

02

Schematic & Layout

Iterative reviews with DRC/DFM checks, stackup selection, and early fabrication validation with your vendor.

03

Prototype & Validation

Assembly (JLCPCB or India partners), bring‑up, measurements (power, thermal, EMI pre‑checks), and fixes if needed.

04

Docs & Handover

Manufacturing package, test reports, ER/DR logs, and revision control—ready for production and future spins.

Deliverables

  • Schematics, libraries, and PCB project files (EasyEDA Pro / KiCad / Altium)
  • Gerber X2 + NC drill/slots + IPC‑356 netlist + fab/assembly drawings
  • BOM with alternates (LCSC/Robu.in/Mouser India/element14) + CPL/centroid
  • 3D STEP/IGES of PCB and major components for enclosure work
  • Test plan & bring‑up checklist + measurement notes

FAQs

Yes. We can coordinate prototypes with JLCPCB and Indian partners in Ahmedabad/Rajkot, or hand over a ready package to your factory.

EasyEDA Pro (primary), KiCad, and Altium. We deliver native files, Gerbers, STEP, and PDFs so you stay tool‑agnostic.

Yes—proper creepage/clearance, isolation slots, MOV/TVS selection, opto interfaces (e.g., H11AA1), and surge paths. Final certification should be performed by an accredited lab.

Absolutely—we sign mutual NDAs. On completion and payment, you own the source files and manufacturing data.

Yes—Robu.in, Mouser India, element14, and local distributors. We also map alternates to handle supply swings.

Project Snapshot

  • Typical Timeline: 2–4 weeks (prototype), 4–8+ weeks (production)
  • Layers: 2–8 (controlled impedance available)
  • Stacks: FR‑4 std/Hi‑TG; impedance, buried vias on request
  • CAD: EasyEDA Pro · KiCad · Altium
  • Vendors: JLCPCB · India (Ahmedabad/Rajkot) partners
  • Compliance: IEC/UL aware design (lab certification separate)
“UltraGen’s boards passed bring‑up on the first try—clean layout, quiet EMI, and a complete fab package. Our assembly ran smoothly.”
Client testimonial
Kaasim Badi
PCB Expert,UltraGen Technologies

Ready to build your board?

Share your requirements—get a schematic plan, stackup suggestion, and timeline.

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Included With Every Engagement

  • DRC/DFM reports & review recordings
  • Manufacturing & assembly checklists
  • Source libraries and 3D models
  • Post‑spin change log and recommendations